人与机器专家
成功案例 10.05.2016

OBUT

完美适用的解决方案

概述

史陶比尔解决方案的优势 

更高的生产力 更好的就业保障

• 高技术性能、高速、高精度、更优质、更好的可重复性
• 为滚球生产的各工位节约了大约70%的能耗
• 服务本土化
• 法国本土的合作关系:史陶比尔是法国唯一一家工业机器人制造商,并且自主研发和生产从齿轮减速器到嵌入式软件的所有相关部件。
• 首要关注人与机器的协作关系,极大地提升生产力的同时保障就业

OBUT
聚焦法国La Boule Obut公司
  • 1955年成立,位于Saint-Bonnet-Le-Château (Loire)
  • 市场占有率: 50%的大众市场,50%的专业市场
  • 90%的市场份额在法国
  • 日产滚球多达10,000个

问题

使生产现代化 保持竞争力

La Boule Obut公司自1955年成立,是一家集法式滚球产品设计、研发和制造为一体的全球领先的生产厂商。

La Boule Obut公司的生产基地位于Saint-Bonnet-le-Château,每天生产用于竞技性或娱乐性活动的滚球不少于10000个!其中最新的RCX(可控制反弹的不锈钢)款型滚球产品专门为提高玩家球技而设计。

在20世纪90年代,为应对饱和的法国市场(占公司销量的90%),以及低成本竞争对手的压力,这家传统的中小型企业开始着手同时进行产品研发与生产工艺的创新转型。

为保持自身的竞争优势,避免高维护成本,La Boule Obut公司试图在现代化改造其部分生产线的同时,完好地保留公司的传统特色和员工的专业技能。

因此,该公司从2012年开始引入史陶比尔机器人自动化解决方案,使其质量控制过程达到卓越、精细化的高标准,为自身获得致胜的关键。

解决方案

配备高性能机器人  最先进的生产线

在重新设计和升级车间之后,考虑到公司员工有着至关重要的作用,史陶比尔于2012年在OBUT娱乐性滚球生产线上安装了第一台机器人TX90,于2014年在竞技性滚球产品生产线上安装了第二台机器人。两台拾放机器人都配备质量控制传感器,而且都安装在焊接工位之后,能够及时有效地减少周转时间,从而提升滚球质量。

“生产的周期一开始,机器人就能实时监控着滚球的焊接过程与球体的变化情况”。生产车间经理Pascal Ferragne先生解释道,“在此期间我们的操作人员无需投入额外时间,而可以有精力专注于其他更有意思的工作任务,比如给机器人编程。”

生产线的升级换代也改善了操作人员的工作环境:机器人负责重物搬运,并在繁忙时间带来更多生产柔性。使用机器人使得该公司仍然可以留在Saint-Bonnet-le-Château持续运营,也为当地保障了就业率。

“史陶比尔机器人为我们公司注入了新的活力,给我们带来全新的生产理念”,La Boule Obut公司总裁Pierre Souvignet先生说,“这些机器人使我们在与客户面对面时,强化了自身的战略定位,也使我们树立了拥有最先进生产技术的企业形象。”

“机器人符合我们公司对客户提供优质、卓越性能产品的承诺,我们得以生产闻名世界的法式滚球!”

Pierre Souvignet,La Boule Obut公司总裁
OBUT
聚焦史陶比尔解决方案
  • 两台TX90机器人
  • 负责搬运和质量控制操作
  • 可重复精度:+/- 0.02 mm
  • 行程:1,000 mm

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