人与机器专家
10.05.2016

HE(潮湿环境)机器人

适用于食品工业的自动化之选

概述

HE版快速拾放机器人TP80:
超快速、超高精度

如果说HE(潮湿环境)机器人已经达成变革机器人技术的目的,那么HE版本的TP80更能达到变革工业生产过程的目的。
这一全新的、超快速机器人主要为食品工业的分拣、包装应用而研发。

它的完美性能不言自明:

速度:每分钟高达200次拾放
工作直径:1 600 mm
重复精度:± 0.05 mm
即使运行上万小时仍能保持超高精度
产线所需机器人数量更少,平均占地面积减小40%
与蜘蛛手相比,无需支撑支架,产品上方保留区域量减少10倍

由欧洲、美国、澳大利亚引领,工业机器人在食品工业中受到广泛青睐,尤其是专为潮湿环境设计的HE机器人。史陶比尔研发的HE六轴机器人可以消除细菌污染的风险,100%卫生,在技术上大幅领先竞争对手。事实上,HE机器人是该行业的基准产品。请参见Innovation报告。

面包、面食、蛋糕、肉类、鱼类、乳制产品、冷冻食品、水果及蔬菜都被视为“生鲜”产品,处理时须严格按照卫生标准。
为简化工艺流程、更具竞争力、消除劳动力老龄化的影响,农产品公司正加大对工业机器人的投资力度。机器人被用于入料、分配、切割、标注、分拣、包装和码垛,而这些操作必须完全符合食品安全标准,以避免细菌和酶的传播。
“实际上,机器人操作比人工操作更能减少污染风险。”史陶比尔工业机器人事业部法国公司食品工业大客户经理Arnaud Derrien解释道。
但并非任何机器人都可做到这点:史陶比尔2007年就研发了HE(潮湿环境)机器人,远超业内同行。“这一款机器人的设计让我们走在创新最前端,”Arnaud Derrien补充说,“史陶比尔成为生产处理外露产品机器人的龙头企业。”

将污染严格限制在最小值

那么,史陶比尔如何做到不仅在食品工业,还在医药工业和电气工业成为各个企业的主要合作伙伴?
史陶比尔最初发明的是连接器与电缆内置于关节手臂基座的机器人,之后提升了这一专业技术,使得机器人能够适应高湿环境和暴露于飞溅物的环境。
因而史陶比尔HE机器人具有两大特点。第一,手臂的外部设计遵从EHEDG建议,最小化保水性,避免如沙门氏菌、李斯特菌等各类细菌滋生;第二,连接器集成到机器人本体内部,整台设备表面平滑(拥有圆弧轮廓)、水密性高且仅在下方开口用于排水,非常便于清洁。“增压手臂消除了污染风险。”Arnaud Derrien说道。
为确保机器人可以承受频繁冲洗,史陶比尔与一家洗涤剂和消毒产品制造商合作,使手臂外表面化学性能可以与一般工业用清洁产品兼容。

“这一款机器人的设计让我们走在创新最前端。史陶比尔成为生产处理外露产品机器人的龙头企业。”

Arnaud Derrien,史陶比尔工业机器人事业部法国公司食品工业大客户经理

高精度和高可重复性

除了易于清洁,史陶比尔HE机器人也可以搬运质量高达150kg的物料并平稳运行,拥有极佳的轨迹控制能力,提供高精度和高可重复性。
“如果没有我们的HE机器人,很可能无法完成一些涉及生鲜食品或外露产品的自动化任务,以致无法满足极其严苛的卫生要求。”史陶比尔工业机器人事业部总经理Gerald Vogt先生说,“这些机器人接受过强力清洁和杀菌工艺,更是其他品牌机器人所无法长时间承受的。得益于HE机器人,我们可以抓住食品工业新机遇,让工业加工流程更高效。”

“不管以何种方式看待,快速拾放机器人都完美适用于食品工业。这一四轴机器人可以搭配NSF H1食品级润滑油完成操作而不损失其速度,而且易于安装,无需吊装在食品上方。如今这一极为坚固的机器人已有HE版本,被专门设计用于经受食品工业的强力清洁工艺。”

Gerald Vogt, 史陶比尔工业机器人事业部总经理
Man and Machine - POCHAT
史陶比尔机器人全系列产品有多种版本供选用,可以搭配NSF H1食品级润滑油完成操作而不损失其效率。

如需进一步了解HE版本的快速拾放机器人TP80 ,请参阅一期杂志

Man and Machine - Robot Stäubli TP80HE

人物专访

Umino de mayekawa
Tatsuya Umino. . 机器人产品部长– 日本Mayakewa 制造公司

史陶比尔HE 机器人:更胜一筹

 

日本Mayekawa 制造公司致力于为食品加工业研发技术先进的解决方案。其机器人产品部长Tatsuya Umino讲述了公司选择史陶比尔HE系列机器人用于其猪肉剔骨集成系统的原因

 

“猪肉剔骨的手工操作在体力和技术方面的要求都十分严格,因此工厂常常难以维持稳定的工人数量。业内一直呼吁猪肉剔骨工艺的自动化改造,而Mayekawa的做法就是将这一挑战性任务交给机器人。

史陶比尔HE系列机器人性能卓越,因此我们将其集成到我们的自动化剔骨机HAMDAS-RX中。通过X光扫描猪腿骨并生成一个三维图像后,机器人的精密切割可以使每个加工单元保持稳定且高效。

机器人还能抵抗潮湿环境。封闭式结构和增压手臂避免了机器人内部备件和外围环境之间任何形式的接触。并且机器人耐化学腐蚀,表面防水,能承受定期的冲洗流程。

通过自动化改造猪肉剔骨工艺,我们可以帮助维系操作人员的健康状态。此外,我们的客户现在都可以拥有更稳定的产量和质量而无需担心所剔猪骨的尺寸或形状。史陶比尔HE系列机器人是市场上唯一一款可以满足我们严苛的生产要求以及食品工业需要的机器人。”

mayekawa

MAYEKAWA简介

Mayekawa 制造公司1924年在日本成立,以其冷冻和压缩技术成名。如今,该公司活跃在多个领域,成为了肉食品加工业自动化和机器人应用的领先企业。

关键数据

  • 机器人: 史陶比尔RX160六轴机器人,(HE版)食品工业版
  • 工作半径:1710 mm
  • 最大负载:34 kg
  • 产能:500 单位每小时
  • 洁净度:完全卫生,耐潮湿,不锈钢材质

订阅史陶比尔电子杂志及时了解最新资讯

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