人与机器专家
16.06.2016

CONTINENTAL公司

精美的胎面雕刻

概述

史陶比尔解决方案的优势

高速、高精度、高可重复生产率

• 技术性能优,高速、高精度、高可重复生产率
• 节省3D编程和起动环节方面50%的时间,节省制造环节15%的时间
• 符合0.2mm精度指标
• 原型胎现分为6批次或以上来完成雕刻实现6批及以上的原形胎同时进行雕刻
• 全自动化解决方案使用第一年就能达到1,500单位产量

问题

自动提升精度、缩短生产时间

Continental公司位于德国Hannover,是全球领先的轮胎制造商。该公司最初于1871年从事橡胶生产,旗下橡胶集团专注于研发小批量用于测试的汽车与卡车轮胎。

原型胎面花纹雕刻的传统工艺完全是由操作者手工完成的,先进行标记,然后利用热线工具切割,这样生产一个原型胎全程大约需要40小时,不但耗费大量时间,而且对操作者的测量精度要求极高。

胎面轮廓的雕刻需要极高精确度,总体精确度≤0.2mm,而橡胶的平滑块(“光头胎”)大小不一,且外形尺寸也不尽相同,这使得雕刻工作更加困难。

因此,2012年Continental公司决定采用自动化成型加工工艺,以节约时间成本,并有效提升轮廓可重复精度。

解决方案

复杂系统的核心:机器人

这一自动化系统由Continental公司和preccon机器人技术公司共同研发,是一个革命性的解决方案,而操作者的专业知识和技巧仍然不可或缺。安装完成后,其启动装置,称为RACE(Robot Accuracy Carving Efficiency)装置,已能实现最高标准的生产力和重复生产力。2014年该系统产量达1500件,赢得该年度机器人大奖。

得益于史陶比尔超精密的RX160六轴机器人,生产车间能够完成从测量、标记到雕刻、钻孔的轮胎胎面加工全过程,显著地节约了时间成本。

结果

高性能与高精度

胎面雕刻和机加工部门主管Tassadit Makhloufi先生说:“与以往的半自动化解决方案相比,仅3D编程和起动环节方面,RACE装置就为我们节省了约50%的时间。”

“只有史陶比尔RX160机器人可以使我们满足该应用的精度需求,”preccon机器人技术公司CEO Hartmut Lindner先生说,“该六轴机器人的精度和刚性极为出众,绝对是胎面雕刻不可或缺的。”

通过机器人的精密技术,整个系统得以提升胎面再加工性能和精确度。这反过来确保了公司可以更快速地应对客户需求和未来轮胎行业的发展要求。

“我们安装的史陶比尔RX160机器人,即使在高负载状态下也能满足0.2mm的整体精度要求。工业机器人是整个生产车间的重中之重。”

——preccon机器人技术公司CEO Hartmut Lindner先生
聚焦

关注preccon 机器人技术公司

  • 由Dieter Ladegast 先生和Hartmut Lindner先生于2006年4月共同创办,位于德国Bayreuth
  • 主要涉足汽车行业、家用电器行业、运动服饰行业
  • 公司客户主要遍及欧洲、中国、俄罗斯和美国
  • 核心竞争力:机器人集成加工技术、离线编程、仿真、分析、系统同步以及成像

关注史陶比尔解决方案

  • 2台RX160六轴机器人——绝对精度高
  • 机器人控制器和机器视觉系统通过TCP/IP插口通讯(自动校准)
  • 快速的I/O(输入/输出)系统
  • 实时处理多项任务,雕刻力度可控
  • 两个同步的外部轴
  • 整体精度: 0.2 mm
Man and Machine - Staubli Robotics et ContinentalMan and Machine - Staubli Robotics et Continental

订阅史陶比尔电子杂志及时了解最新资讯

Privacy policy

Stäubli takes your personal data privacy seriously. Please read on to find out more about Stäubli’s privacy policy. Stäubli’s privacy policy is intended to provide information about how Stäubli processes the personal data that is collected as you browse this website.  

Personal Data

The term “personal data” refers to any information that is not otherwise available publicly and that can be used to identify you directly or indirectly, such as your name, address, e-mail address, or telephone number.    

Data Collection and Use

Stäubli collects personal data when you complete the contact forms on this website. When you register, you will be asked for information such as your name, e-mail address, the name and address of your company, and your telephone number. Stäubli also automatically receives information from your computer and browser, including your IP address, which pages you visit, the length of time you spend on the site, and any documents you download. All personal data is collected, stored, and used by Stäubli to enable us to process your contact and/or registration request (whether or not you have opened a user account; which access rights have been granted), allow you to access the Stäubli partner database, and provide you with the latest information on Stäubli products and services (newsletters on new products, trade fairs, etc.).    

Data Sharing and Disclosure

Stäubli will never rent, sell, or share your personal data with, or disclose your personal data to, other persons or companies outside of the Stäubli Group, except to comply with legal obligations imposed on Stäubli (for example, responding to a judicial order), to exercise its rights, or to defend itself against legal actions. Some companies within the Stäubli Group are located outside the European Union, in countries that do not have personal data protection legislation equivalent to that applying in the European Union. The Stäubli Group has implemented the necessary safeguards to supervise such transfers to a third country. Information on the safeguards implemented for this purpose is available upon request by contacting data.privacy@staubli.com.    

Data Storage Period

Your personal data will be held by Stäubli for the time necessary to fulfill the purposes identified.    

Right of Access to And Rectification or Erasure of Personal Data and the Exercise of the Right to Object

You have the right to access, rectify, object to, restrict, or erase all personal data concerning you that has been collected as part of your request for contact and/or registration with the Partner Database, and you also have the option of requesting Stäubli to stop sending its newsletters to you. The latter can be done by clicking on the unsubscribe link at the bottom of each newsletter sent to you. You also have the option to withdraw your consent or to withdraw your consent to the processing to which you have previously agreed. You have the right not to be the subject of an individual decision that is based solely on automated processing, such as profiling. You can request the portability of data concerning you. You may exercise these rights at any time by sending a letter setting out your request to the following address: STÄUBLI TECHNOLOGY & SERVICES, Data Privacy, 7, Avenue du Pré Closet, Parc d’activité des Glaisins, CS 50329, 74943 Annecy-Le-Vieux, France, or by e-mail to data.privacy@staubli.com. In order for us to process your request, you must accompany this letter or e-mail with the elements required to identify you as the holder of the user account in question (username, password, etc.). You have the right to lodge a complaint to the competent supervisory authority responsible for the protection of personal data.    

Security and Confidentiality

Stäubli is committed to protecting your personal data and maintaining its quality, integrity, and confidentiality. Stäubli therefore allows access to your personal data solely to employees who need to consult it as part of their mission. These employees are subject to confidentiality agreements concerning processed personal data, and are aware of the risks and obligations related to processing personal data. Stäubli has also implemented physical, electronic, and administrative safeguards that comply with the legal requirements in place to protect your personal data.    

Changes to the Personal Data Privacy Policy

Stäubli reserves the right to amend its policy on personal data. In the event of an amendment, a notification regarding the new privacy policy will appear upon connecting to this website.    

Questions, Complaints, and Suggestions

Should you have any questions or suggestions regarding Stäubli’s privacy policy, please contact us at the following postal address: STÄUBLI TECHNOLOGY & SERVICES 7, avenue du Pré Closet Parc d’activité des Glaisins CS 50329 74943 Annecy Le Vieux, France Or send an e-mail to data.privacy@staubli.com.    
* 必填项目 出错了,请稍后重试。
感谢您的订阅。
您将收到在线获取新版本的推送通知。
* 必填项目 出错了,请稍后重试。
感谢您的关注!
您的邮件已成功发送,我们会尽快查收。
at elit. commodo risus ipsum Donec elit.