人与机器专家
03.04.2019

加拿大 Arxium 公司 – 制药工业

RIVA® 配制系统满足未来需求

概述

对于类似输液剂的药物进行无菌制备是药物配制中较为复杂的一项任务。除了要为生产创造合适环境,还必须确定和实施合适的工艺自动化技术。加拿大 ARxIUM 公司为世界各地的诊所和药房提供高效的注射剂填充和配制自动化解决方案,满足最高质量和产量标准。RIVA®是该公司旗下一款全自动输液配制系统,配备史陶比尔 TX60L 六轴机器人。RIVA®系统采用这种开创性的技术,意味着它已经可以经得起未来的考验,能够满足未来制药工业在安全性、效率尤其是精度方面的严苛要求。

自动化正在蓬勃兴起,工业4.0正在引领未来。加拿大 ARxIUM 公司已经着手开发了能够代表制药 4.0 时代的先进技术,同时符合 ISO 5 级及以上。作为业界领先的药房自动化、仓储、工作流程和咨询解决方案开发商,公司一直树立较高的技术门槛。ARxIUM 立足全球市场,在北美和亚洲设有分公司,在中东和欧洲设有制造工厂。公司追求创新实现高质量、高柔性、高速度和高生产力,并以此闻名。就 RIVA® 系统而言,创新的关键之一就是史陶比尔 TX60L 六轴机器人。TX60L 不仅采用史陶比尔专利减速器,还经特殊表面处理,完全耐受过氧化氢。更重要的是,得益于全封闭设计和 IP65 防护等级, TX60L Stericlean 无菌版能够完美满足 ARxIUM 对 RIVA® 配制系统机器人解决方案的各种要求。

在 RIVA® 配制单元内,史陶比尔 TX60L Stericlean 无菌机器人发挥着核心作用,在生产线上不同的工位之间传送产品。该机器人充分利用有限空间,帮助 RIVA® 在三班倒运作期间平稳运行。

Riva - chemist sets parameters.
现代技术:从机器人到用户——药剂师设置生产参数。

史陶比尔保证配制工艺的高精度和较长的使用寿命。这些机器人几乎无需维护,甚至可以优化最小的工作空间。

减速器是工业机器人的核心零部件,史陶比尔是唯一一家拥有专利并自主生产减速系统的机器人厂商。对 ARxIUM 来说,这意味着机器人的维护成本显著降低,使用寿命也相应延长。耐用性和先进技术始终是 ARxIUM 对机器人的关键要求,即使是对系统设计做出调整。这项成熟的机器人解决方案可以适应各类环境,TX60L 机器人也可以地装、墙装或吊装,工作单元的重新配置范围也几乎不受限制。

利用机器人让重复、复杂的过程实现自动化是现代化趋势。RIVA® 系统降低了配置注射器和输液剂时的出错和污染风险。迄今为止,这款系统的成功不言而喻;仅 ARxIUM 公司就安装了 50 多台 TX60L 机器人及控制器。截至目前,RIVA® 系统上配制的输液剂量已达到令人惊叹的 900 万,其出色表现得以证实。许多客户已安装第二台、第三台,享受 RIVA® 出色的服务。

敏感环境下的搬运需配备精密夹具
Aseptic preparation with Stäubli industrial robot Stericlean

RIVA® 至今已准确无误地生产了数百万支输液剂和数十万次无菌测试。

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