人与机器专家
成功案例 03.12.2020

面对紧急医疗生产,史陶比尔实现承诺

概述

今年3月,法国尚未做好应对严峻新冠疫情的准备,用于医治呼吸困难患者的口罩、手套和重要设备都供应不足。奥弗涅-罗纳-阿尔卑斯地区的工业公司开始紧急制造医疗所需的人工呼吸机过滤物资。他们采用史陶比尔SCARA TS2-60和六轴TX2-90机器人结合的解决方案,在几周内设计并制造了紧急医疗生产的自动化单元。

2020年初,法国罗纳州阿塞格斯城MGA技术公司的首席执行官Malliard先生洞察到新冠疫情危机的迹象。作为法国奥弗涅-罗纳-阿尔卑斯大区对外贸易顾问委员会主席,他预测到将会出现医疗设备短缺情况,并马上与卫生当局进行了联系。

“法国医院只有5000台呼吸机。随着全球生产能力的饱和,所有可用库存已被抢空,在挽救生命这件事上我们没有时间可以浪费。MGA汇总了全球62家呼吸机制造商名单,确定他们的供应能力和存货,并传达了即将到来的消耗品短缺情况,然后向政府提议建立国家呼吸机专用过滤器生产线,以满足接下来几个月甚至几年的需求。国家接受了这一提议,并由我们子公司负责这些医疗器械的工业生产。”

法国罗纳州阿塞格斯城MGA技术公司的首席执行官Malliard

分秒必争

Malliard先生也被称为“法国工厂”大使,帮助制造商和初创企业组装制造呼吸机所需的400多个组件,重组了法国一些关键部件的制造供应链。当边界关闭时,邻近性变得至关重要……

“幸运的是,他指出,法国东南部地区拥有该项目所需的工业资源。Mérieux 研究所向我们介绍了普罗旺斯艾克斯地区PhysioAssist 公司总监Adrien,他贡献了自己在设计和制造这些医疗设备方面的知识,并向我们开放了网络来采购所需材料。”

Infiplast是一家医疗设备塑料公司,能够设计、原型制作、测试和制造呼吸机的关键部分:包括HME过滤器(热湿交换器)的外壳。

“在多家医院的合作下,公司开始生产工具和认证产品所需的所有材料。”

位于瓦约纳克斯的Infiplast公司工业制造经理Alain Michaud

史陶比尔接受挑战

为了快速响应国家需求,Infiplast公司必须建立专用生产线。

“然后,我们找到了洁净室机器人技术的全球领先者史陶比尔。 上萨瓦省Faverges的地理位置非常适合这种合作关系。史陶比尔公司的积极响应帮助我们在不到10周的时间内组装了一个自动化绝缘工作站,涵盖了从设计到自动化生产的全过程。这是一项壮举,此前该类型的项目通常需要24周才能完成!这是团队成功的真实案例,激励着我们所有的技术人员。”

MGA公司技术销售总监Stéphane Buttin

史陶比尔立即做出响应:

“我们在48小时内回应了MGA技术公司和Infiplast公司的要求:我们以创纪录的时间完成了机器人生产。新型SCARA系列针对特别要求进行了定制。它全封闭结构专为无菌和密闭的洁净室环境设计。”

法国和比荷卢经济联盟史陶比尔机器人事业部销售经理Jacques Dupenloup

史陶比尔为Infiplast公司开展的MGA项目参与的关键节点

3月18日 : 为了协助医院,三家公司开始重组呼吸复苏的关键医疗设备:HME过滤器。Infiplast公司在三天内制作了3D模型,并订购了预成型注塑模具。

5月4日: 自动化装配和测试单元开始设计。

5月11日 : HME过滤器获得销售许可(欧洲法规2017/745/EC第59条)。

6月初 : 机器开始生产。

7月中旬 : 在法国瓦约纳克斯交付并开始生产用于呼吸机的过滤器。

两台机器人用于超高效单元

生产优势 :

  • 紧凑
    该设备适应了生物医学领域的限制,仅需要8平方米的空间。
  • 任务共享的互补性
    史陶比尔 TX2-90六轴机器人在压力机出口处收集过滤器用的各种塑料组件。它将机箱的底座和盖子放在转盘上。插入泡沫和膜后,六轴机器人将盒子组装好并将其放置在超声波焊接工位上。
    接下来,TS2 SCARA 机器人将盒子放置在最后一步操作:测试和贴标签。它将符合标准的过滤器导向包装,并将不合格的过滤器导向废品。
  • 性能
    自动化生产确保生产组件进行百分之百审核。
  • 速度
    快速的循环时间可使过滤器在几秒钟内组装完毕。
  • 洁净
    符合净室特定的无菌要求(ISO 7认证)


造福于人类

机器人处理重复而繁重的任务,可以避免超声波焊接对人工操作员引起的听力损害。

TS2 SCARA和TX2-90六轴

机器人技术为生物医学领域开辟了前景

7月中旬,该机器人单元整合至Infiplast生产线上,从而加快建立法国医院呼吸机专用的HME过滤器库存。现在过滤器的制造是可持续的,并将很快在全球范围内提供给其他医院。

“对我们来说,重要的是通过协助卫生用品的供应,增强我国工业生产能力,从而推动国家制造业进步。我们为全国应对新冠疫情做出的贡献感到自豪。”

Infiplast公司工业化经理Alain Michaud

Infiplast呼吸机过滤器采用PROPIUM品牌进行销售。它们含有一层薄膜,可以防止患者与呼吸机之间的交叉感染;还有一种泡沫,可以湿润输入患者肺部的空气。
Infiplast公司简介 成立时间:1989年
  • 生产: EC品牌的热塑性医疗器械开发和生产
  • 规模:从100件到500万件,具体取决于产品
  • 市场:49%出口
  • 客户:Carmat, B.Braun, BioRad, Guerbet, Zeiss, Thermo Fischer
MGA技术公司简介 成立于:1980年
  • 生产:为未来工业设计和制造量身定做的机械设备,特别是制药、生物技术、医疗、半导体和精密机械。
  • 年销售额:1500万欧元
  • 员工:80人(里昂和阿维尼翁)
  • 市场:65%出口
  • 客户:Sanofi, bioMérieux, BD, Boehringer Ingelheim, Fresenius, STMicro, Rolex等


Hervé de Malliard | Alain Michaud | Jacques Dupenloup

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