人与机器专家
05.12.2016

机器人的连通性

史陶比尔机器人凭借三项连通解决方案开辟新领域

概述

物联网适用于工业机器人领域的许多应用。史陶比尔工业机器人事业部尽可能地贴近客户,基于以下三个维度研发解决方案。

物联网频繁出现在工业机器人领域的多种应用中,正逐步接管人类社会的生活。史陶比尔机器人已研发出三类解决方案以更好地满足其工业领域客户的需求。

史陶比尔工业机器人事业部技术支持工程师Christophe Rocchini指出,“物联网并不仅限于网络连接,而是包括了所有远程通信手段。”

史陶比尔工业机器人事业部对客户关注度高,针对客户销量和制造需求的预测,通过运用连接技术来研发创新解决方案。通过对三大不同领域的研究,史陶比尔得以推出三项连通解决方案。

远程通信

“研发的首要目标是提高远程通信能力,例如使用机器人来承担辅助任务”  Rocchini解释道。得益于这一自动化解决方案,热线技术人员可以远程接管机器人的控制工作。技术人员登录并查看界面后,可以远程工作或协助操作人员修复问题。

TX2和CS9系列所体现的这一创新连通解决方案标志着基于网络的机器人技术进入新阶段。CS9控制器拥有内置服务器,因此不再需要特定软件:使用标准浏览器即可远程访问机器人。通过标准通信载体为客户在网络上提供实时生产数据具有多重好处,将极大地减少远程监控、辅助和诊断操作的成本和完成时间,从而大幅提高生产力。

与其他设备的交互

史陶比尔连通设备的第二个好处:新一代机器人可以与其他机器及其各自生态系统的外围设备进行交互。如今,当一台机器人处在自身工作环境时,必须具备与所有其他外围设备(机床、冲床等)相连接的能力,而无需关注设备间的通信协议。“不管是通过传统的I/O端口,或者现场总线,还是通过更复杂的通信工具,比如TCP/IP协议,我们的创新解决方案总能使不同设备实时分享数据。” Rocchini说道。史陶比尔机器人自身不需要协议,而是通过各种各样的通信载体进行通信,这意味着它们可以适应任何行业任何类型的机用语言。TX2系列机器人(配有CS9控制器)则更进一步,所有连接选项都基于实时的以太网现场总线协议,拥有无与伦比的通信速度、极端的柔性,提供高等级的可靠性和用户友好的执行方法。

产线完全控制

史陶比尔的第三项创新是使用了uniVAL驱动和uniVAL PLC解决方案。“对于许多机器人应用,我们的客户似乎都在寻找一种可以用他们已经知道如何使用的工具来给机器人编程的解决方案。” Rocchini指出。在这一情况下,答案是采用一种可编程的、可以同时控制机器人操作运行和生产线的PLC。

通过uniVAL驱动,客户可以使用轴控制器直接控制机器人手臂关节。这意味着机器人可以被集成到设备完整的体系结构中。“这种解决方案对全球交付标准型机械的原始设备制造商(OEM)来说特别有好处。”Rocchini解释道。客户可提供用户友好的、可升级的并与史陶比尔整体机器人产线兼容的标准型解决方案。该解决方案能够适用于市场上最先进的实时以太网协议。

Siemens公司成功案例

Arno Schönhals . 业务拓展OEM —工业自动化系统

Siemens公司为满足工业4.0要求,采用“数字企业(Digital Enterprise)”软件套件,其中全集成自动化(TIA)不可或缺。因此,Siemens公司能够提供实现数字化的全自动系列产品或服务。

除系统的持续通信外,自动化系统和连通设备之间的高效交互也十分重要。

在与史陶比尔的通力协作下,该公司通过自动化工程框架TIA门户能够创建给史陶比尔机器人编程的解决方案。对编程人员、车间操作人员和车间维护人员来说,该解决方案在车间的整个生产周期内都带来了更显著的优势。

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