人与机器专家
05.12.2016

工业 4.0

史陶比尔机器人:智能工厂中枢

概述

通过引入虚拟现实技术,工业4.0已成为全球工业制造的新模式。而工业机器人恰恰在这种“智能工厂”模式中起到关键作用。机器人已能够执行更为复杂精密的而不仅仅是简单组装的任务,它们正变得越来越智能,成为未来工厂中不可或缺的存在。史陶比尔凭借TX2系列机器人,将会在未来工厂中扮演着无可比拟的角色。

 

工业4.0是工业领域参与者未来的运营方式,正不断促进虚拟和现实世界互相融合。

最近几年,许多工厂逐渐采取工具数字化的措施。其结果是:从生产加工到入库、配送、销售的整个工业过程,正变得网络化,且不断向实时在线交流发展。工业4.0通过引入虚拟现实技术,已成为全球工业制造的新模式。而工业机器人恰恰在这种“智能工厂”模式中起到关键作用。机器人已能够执行更为复杂精密的而不仅仅是简单组装的任务,它们正变得越来越智能,成为未来工厂中不可或缺的存在。

史陶比尔凭借TX2系列机器人,将会在未来工厂中扮演着无可比拟的角色。

使电子设备更智能

如果智能设备可以用于自动管理产品变更,生产商就能够在无需大量提高生产成本的情况下小批量生产各类产品。在未来工厂,产品多样化成为可能,且根据需要缩短产品生命周期也将实现。

更智能的电子设备通过协助控制高柔性产生的成本,同时优化产品质量、可靠性和安全性,可以改善制造工艺。

不过,使产品多样化或变更产品设计需要灵活的工艺流程。但这种程度的生产柔性需要设备重组和再校准的停工时间,会导致其他一些降低生产力又增加成本的操作。

为应对市场多样化需求,工业参与者必须具备产品多样化的能力。产品线越丰富,其竞争力就越强。

TX2,互联通信的机器人

“为应对这些新挑战,史陶比尔设计出可以互相通讯、以最佳的柔性适应生产需要的机器人。” 史陶比尔工业机器人事业部总经理Gerald Vogt说。

因为系统是完全互联的,用户可以根据其需要使生产个性化。

事实上,TX2系列机器人,是符合智能工厂及工业4.0理念的新一代机器人。这些互联机器人确保了“机器对机器”通信和机器人之间的数据交换。

凭借TX2系列机器人和CS9机器人控制器,史陶比尔工业机器人可实现更佳的人机协作。

为确保最高的安全性,TX2系列机器人的每一次动作都由传感器控制,使其非常适于各类交互:无需物理安全隔断的操作,人机共享相同工作区域的应用,或甚至需要人机协作的工作任务。

TX2系列机器人完全符合工业4.0准则,能够满足所有通信标准,有效提供相关实时数据。史陶比尔的六轴机器人已具备将生产数据传输至生产链上游电脑系统的能力。

TX2系列机器人为网络化生产流程奠定了基础,使之与数据世界联通。

远程维护

装配这些通信能力极强的机器人,其目的在于使人们可以通过智能手机、平板和其他设备获得数据使用便利。

“凭借我们的CS9控制系统及其相应应用的网络技术,史陶比尔的客户可以在世界任何角落通过手机、平板、笔记本电脑控制他们的机器人,” Gerald Vogt强调,“我们甚至会提供一套标准的远程维护模式,使你可以监控机器人状态并远程管理维护。任何可能产生的缺陷都会被我们史陶比尔服务团队在线识别。

优化实验室

作为工业4.0中不可缺少的一部分,这一大数据分析解决方案被集成到所有史陶比尔机器人中,使得快速调整机器人设置成为可能,也将能够为客户提供在线的实时报告,包括来自史陶比尔专业技术人员为帮助客户做出正确决策而提供的支持意见。

一个完全联通的世界 关于“物物相连”的世界的概念正在广泛传播,从家庭到办公室再到工业,其应用正不断出现在每一个领域。

以下为此概念的技术定义:

物联网,即物物相连的互联网,是在互联网基础上延伸和扩展的一种网络,这种网络使用标准化的、统一的电子识别系统和无线移动设备,直接且明确地识别数据与物体,使得连续检索、保存、转移和处理现实与虚拟世界之间的关联数据成为可能。

Source: L’Internet des objets, by Pierre-Jean Benghozi, Sylvain Bureau, and Françoise Massit-Folléa (Edition MSH)

 

更为简单的定义:

“物物相连”是指通过无线网络连接的电子设备,利用电脑、平板、智能手机等进行信息共享,并能够基于所处情况和环境相应地感知、分析和行动。

Source: L’Usine digitale

Man and machine - tx2touch

工业 4.0——从概念走向实际应用

man and machine-sap
SAP公司 . 互联制造解决方案典范

众所周知,大规模定制个性化产品已成为一股正在蓬勃发展的潮流。并且,随着产品多样性的个体需求不断增多,制造业正越来越多地求助于数字技术和强大的制造系统,以确保高效的生产。

没有谁比作为企业应用软件领域市场领导者的SAP公司更了解这一现状。在2016年汉诺威展会期间,SAP公司推出了功能齐全的、符合工业4.0理念的生产线,其目的在于展示定制设计的钥匙环快速、高效的制造过程。

作为SAP公司七大共同创新合作伙伴的其中之一,史陶比尔机器人通过抓取原材料并根据个性化生产订单完成组装,在其生产线上发挥了不可或缺的作用。

该解决方案包括了简化的系统架构、联通的加工工序(从客户订单到质量控制的所有环节)以及无需中档应用软件的精简工厂系统。其结果是一个全面整合的、智能的生产网络,促进了个性的、定制的钥匙环规模化生产。SAP公司的这一项目完美地呈现出了现今工业4.0理念在具体工作中的实际应用。

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